Aluminum Mendel

This MendelMax inspired printer is compact, lightweight, and totally self contained. Nothing protrudes beyond the frame. Z axis motors are mounted low, and thrust bearings carry the weight. Note that the z axis uses the aluminum extrusion for a guide, saving space and expense. The linear bearings and belt and pulley upgrades give high quality prints. All dimensions are chosen so that you can use 4 smooth rods and 2 threaded rods, plus all other parts from you mendel.

All parts are easy to print without support. The 60 W onboard power supply runs the motors and extruder heater. The heated bed used a 120 vac and a solid state relay. The extruder is very accessible. The heatsinks on the extruder are optional, but help keep thing cool when printing ABS.

See BOM and exploded veiw of X axis below

I added a pdf of an exploded frame drawing 1/19/12

Wire clips and T-slot cover for Misumi extrusions are at http://www.thingiverse.com/thing:16344

Below is a zipped archive of all the Inventor source files.

Full BOM added per several requests.

.stp files added.

See video of this printer at http://youtu.be/JysNv3Hi67k