Timing Belt X GT2, Printrbot Simple V2

This will work for both V2 designs (with & w/o string tension)

In response to multiple requests I have developed this GT2 timing belt conversion for the X axis of the Printrbot Simple. This thing is similar to my original http://www.thingiverse.com/thing:191706

Differences are:

  • Use GT2 belt & pulley instead of the MXL
  • Use 608 Bearings instead of R2
  • Raises print bed 6.5mm

Benefits:

  • GT2 tooth form
  • Common 608 Bearings

Drawbacks:

  • Bearing Caps have very thin wall due to limited space.
  • Decreases available Z height by raising print bed.

For anybody having trouble printing these parts I have uploaded a 2014 version to Shapeways if you would like to order them online. http://shpws.me/rbxE

This is marked as a work in progress. If you have a success (or failure) please let me know. Feedback is greatly appreciated.

REV A:

  • Made plate thinner to allow for some Z calibration error.
  • Raised motor height by 2mm to allow more clearance between belt pulley and lower wood plate.
  • Re-worked belt ends and lower plate orientation to allow for entire 100mm travel.
  • Eliminated need for raising the build plate.

REV B:

  • Removed excess material inside bearing slot to allow 100mm travel.
  • Removed material to allow clearance for tie wrap end.

REV C:

  • Updated the right hand belt end file "XBeltEndGT2RevC.stl" to give some clearance for the 2014 fan. This moves the tension mount 15mm further out and gives plenty of room for the fan to clear.

REV D:

  • Updated the motor mount plate to allow some clearance around the 22mm motor pilot dimension. If the motor plate does not sit flush then when you tighten the motor mounting screws you can warp the plate pulling the bearings out of alignment. "MotorMountXGt2-RevD.stl" will help correct this interference.

For discussion of the evolution of this project please refer to http://www.printrbottalk.com/forum/viewtopic.php?f=106&t=5697

Special thanks goes out to ahaer for all the R&D work!