Delta Bad Boy 3d printer

January 2016
Im back on track Again, I have now time to make the bot finish, Look for update in the NeXT month or so. Sorry for the delay of finish the Bad Boy, I got some health problems that set me back some months. Im now back and fit Again.

New Motor Mount 11/7 .....V3

The effector.
https://www.thingiverse.com/thing:716253
The Extruder incl. Mount
http://www.thingiverse.com/thing:791325

The Delta "Bad Boy" 3D printer is under Construction. ALL the file is not ready for production. I printing all the file right now and adjust
them one at the time. Ending of April all the file, Building plans, and Bom will be ready.

Build size 400x800mm
Steel rod 16mm. 88mm center to center. LM16LUU (16x70mm)
Alu. extrution 20x60mm Frame size 600x1500mm
Effector arms Dia.10mm. Steel ball Dia 12mm. Countersink magnet 15mm. 80mm center to center
Enloser with front door and encloser heat at 50dg. Can do
without.

Things will be adjusted and new will come..

THE FILE IS ONLY TO SHOW MY PROJECT AND MABY NOT
CORRECT .Download is okay but check the file.

12/1.
All 3 Motor Mount is now printed. The file is also change from
the orginal,. The new is V2. and is final, some older fill is gone.

V1 Idler file is also final. I print it right now .
All print with 50% infill.

Note: The "platform" on the Motor Mount and Idler/top Mount is
only for the print to stick to the heatbed. I use ther Dremel to take it away, you can leave the half circel if you want.

16/1.
Uploaded a pic. of all the Motor Mount I made to find the right
design for easy printing.

30/1.
I start to build the Bot. I cut away the support piece on the print and
start build the frame...It`s so great, and perfect allined. I orders a
E3D V6 Hotend with "Volcano" head. Print size...0.8 - 1.2mm WE
GO BIG, see the video.

Made the Effrector end 12mm ball bearing to fit on 10mm Carbon
tube 10OD x 8ID.

Today I get the 128cm x 16mm Stainless stell rod...YES

12/2
I got the wrong Rod 12mm so Today the new came 16mm in
148cm. and change the hight to 1500mm build 800mm
long.
Still working on the IGUS integraded carriage.

22/2
Now the IGUS bearing is working with the Integrated carriage, and I can move on to Mount it. Pic. on the way

27/2
Carriage finish and working great 70mm center to enter. You can
use IGUS or LM16LUU 70mm long. If u use Igus I made em 20mm
long. I glue the bearings to the carriage with EPOXY.
Effector was also finish. 50mm center hole. 6pcs. 3,5mm screw
holes for Hotend Mount and 3 to Fan (from underside)

2/3
Photo of the new Effector and Carriage.

21/3
I Work on a new Effector and E3D Mount for V5 and V6. A fan
mount too. I Also make a Rod Effector stand to make the Effector in
the right lenght, ALL of them.

29/3
New effector in now ready and the old is off the program. All the rest part for the effector. go to:
https://www.thingiverse.com/thing:716253

14/4
I make all thev wire yesterday, Today is the day for a spinn. Try
make a video to you.
I had some problems with the carriage, the belt tension was not
good enough, I has to make some kind of integraded belt tension in
the carriage. I post a pic. of it.

26/4.
Just got the Extruder finish, a Geared Greg Wade Belt Bowden
extruder, 80 tooth and a bit bigger.

I run the Bot and the nois from the Linear Bearing was enorm, so I
change to the homemade IGUS and what a difference, I Work so
perfect. I rty the Linear bearing to see if it Work, and it does, but the
IGUS is lighter and run smoothe.

5/5
I make the new Extruder ready and it run with 1.75 and 3mm
filament 5 bearings One integrated in the 80 Tooth belt wheels and no noise. I make some pic. for you. the fil will come up when I know
it Work perfect.

28/5
The extruder is finealy finish. I was a hard one, but now it runs like a charm, it has interaded bearing inside the wheels, and you can use 1.75 or 3mm. I make a mounting bracked to be Mount on the side of the Bot. Pic. will come 29/5 with a new video of the hole Bot running.

29/5
I made the Heatbed plate in 4mm Alu to be cut on a Waterjet. You
can cut it like you want or redesign it. Use the SKP. file for this. here you also can see the glass plate, alu heatbed, the heater and the insulation pad. I use insulation from a car.

16/6
The Extruder is ready incl. Mount
http://www.thingiverse.com/thing:791325